ML 3000™ Mixed Light inspection system

Automated fluorescent penetrant and magnetic particle inspection in normal working light. The ML 3000 detects fluorescence signals of less than 20 lux against up to 100,000 lux of background light.

  • No darkroom or inspection booth needed
  • Automatic defect detection with size filtering
  • Visual, overlay, NDT and dual viewing modes
  • Permanent records for 100% quality audit

Bringing fluorescent inspection into the light

“Mixed Light” is an inspection technique developed by Inspection Tech. It detects the very faint light emitted by fluorescent penetrant dyes against strong background light, so inspection no longer needs a separate darkroom or inspection cell. That saves manpower and floor space, removes production bottlenecks and raises throughput at inline inspection points. Penetrant inspection can take place at any stage of manufacture, whatever the lighting.

The ML 3000 is equally suited to forgings, castings and extrusions that are too big or heavy to move into a darkened room. It improves the speed, standard and consistency of both magnetic particle inspection (MPI) and fluorescent penetrant inspection (FPI).

ML 3000 mounted on a robot arm above a large aluminium casting
Mounted on a robot arm to inspect a large aluminium casting.

Software that does the inspecting

The ML 3000 software can replace a human inspector. It automatically identifies regions of interest, overlays false-colour defect maps on the live visual image, and keeps a permanent record of every result for 100% quality audit and compliance.

ML 3000 software in dual view
Dual view: NDT image and live visual image side by side.

Proven under bright light

A certified MPI test piece under high-wattage halogen lamps, with 20,000 lux of background light at the surface. In these simulated daylight conditions the fluorescent signal is completely lost to the human eye, and existing equipment has to test and calibrate in the dark. The ML 3000 removes the background light in real time.

Learn more about how Mixed Light works.

Dimension 200 x 170 x 100 mm
Weight 1.2kg
Mounting 4 point mounting plate
Current 3A
Service Life (LEDs) 30 000 hrs
Intensity Typical irradiance of 4500µW/cm2 at 38cm
UV-A Wavelength Peak at 365nm ± 5nm
UV-B Wavelength 100% Free
UV-C Wavelength 100% Free
Maximum beam diameter 15cm
FWHM < 15nm
Visible light < 10 lux at 38cm
Working temperature 0°C to 45°C
Barrel material Anodised aluminium
Certifications ASTM E3022, Rolls Royce RRES90061, AITM6-1001
Rating IP65
Warranty 2 Years
Included in the box Rigid carry case, ML-3000. User Manual, Full set of conformance certification documents and validation reports for Nadcap audits

Packaged shipping information:

Weight:2.3Kg

Dimensions: H:285mm x W:330mm x D:150mm

Mixed Light Brochure

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